Laser Cutting for Medical Devices

Medical Laser Cutting Customized to Your Needs

AVNA sets the standard for precision, speed, and cleanliness, while meeting the strictest tolerances.

Our medical laser cutting services are customized to your unique application, delivering the quality and compliance needed for precision medical applications. Our specialized processes and team of Laser Process Engineers optimize our four, five, and seven-axis equipment to meet the statistical quality requirements and maintain tight tolerances medical device OEMs demand and rely on.

All Medical Device Laser Cutting Is Not Created Equal

OKAY’s Laser Process Engineers will work with you to create your unique components and assemblies, developing specialized processes and even custom-building laser equipment in-house. Our services are designed to ensure your project is streamlined and optimized to deliver the best possible results.

With laser cuts as small as .0015-inches (.0381mm) wide, our process provides precision advantages – producing sharp, accurate features allowing more intricate designs, with the ability to implement sensors for locating/clocking parts, as well as feeders and robots for automatic load/unload (for specific applications).

Our Medical Device Laser Cutting Manufacturing Capabilities Rise Above the Rest

OKAY’s medical laser cutting services offer a superior combination of equipment, including Class 1 custom designed 4-5 Axis laser cutters (manual and fully automated options), technology, software and engineering expertise. Our extremely narrow laser cut capabilities reduce process heat and virtually eliminate the discoloration and warping that can occur with other technologies. Additionally, laser tube cutting allows material removal with zero tool wear – all the work done by the laser – which helps lower production costs.

Talk to an AVNA Engineer Today

Our robust combination of advanced laser cutting equipment and technologies, including Accu-LaserSwiss, provide unmatched results for our customers. Our team will consider the ratio of machining to laser tube cutting services and customize our processes and technologies to your specific project needs.

The experienced AVNA laser team can create part geometries that replace traditionally milled or wire EDM manufactured parts at a fraction of the cost, can process shaped and formed tubing, as well as hand loaded parts (manual or fully automated), and tilted cuts to create beveled edges and sharp teeth. We are ready to maximize our services for your project requirements:

  • Tube Diameters: 0.015” – 1.0”
  • Tube wall thicknesses: 0.002” – 0.050”
  • Tube lengths: Up to 12’ (or tube in coil form)
  • Part lengths: Up to ~6’ (Most medical components/shafts are less than ~20”. Some catheter type of parts could go up to 45-60”)
  • Laser spot size: ~0.0008” – 0.004” dependent on tube diameter and wall thickness combination (Up to ~0.004” spot size with special optics configuration)

Available material types include:

  • Stainless steel (300 series, 17-4, 17-7 etc.)
  • Titanium
  • Nitinol
  • Aluminum, and more.

The depth and breadth of our machining and medical laser cutting services allow us to provide the best solution – customizing technology and processes to maximize quality, performance and cost efficiency of medical device components and assemblies such as cannulas, needle assemblies, obturator & trocar, debrides, burr-blades, continuous or interrupted spiral design, articulated joints, puzzle-lock pattern, pull ring assemblies, link and spring welded assemblies, catheters and suture anchors.

Dedicated equipment, staff and resources that get you to market faster. Learn More.

Okay Industries provides expertise in laser tube cutting for medical devices.
AVNA  provides the best laser tube cutting service in the US.

Medical Device Laser Cutting that is Part of Something Greater

AVNA ’ laser technology will exceed your expectations, with customized processes, expert capabilities and specialized Laser Process Engineers ready to assist to make your component Part of Something Greater. Bring us your ideas, concepts, and toughest challenges and we’ll deliver innovative solutions that exceed your expectations.

Contact us or schedule an appointment in our NexTech Labs and discover how our customer-focused collaboration will improve outcomes on your next project.